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Oldcastle Precast® Decentralized Wastewater System
Featuring patented Algaewheel® technology

ALGAEWHEEL® PROCESS DESCRIPTION

 
how does the system work?  |  algaewheel process description  |  bacpac® advantages  |  bacpac® specs
 
 
The algaewheel™ is the central component to a more efficiently balanced wastewater treatment system. Our bacpac™ system provides a single pass, flow-through process in which balanced bacterial and algal populations provide treatment and filtration. The bacterial colonies maintained in the aerobic, anoxic, and anaerobic portions of the system provide traditional biological treatment. The algal colonies provide an expanded treatment potential which makes our system the first to take advantage of solar energy for water treatment.

 

Biological Filtration:  The process by which unnaturally large populations of many different types of bacteria in the system convert organic waste products and nitrogenous toxins to less toxic waste products such as nitrates, phosphate, carbon dioxide, and insoluble organic compounds.
Ecological Filtration:  The natural process by which balanced populations of bacteria, algae, phytoplankton, zooplankton, and other microorganisms interact with each other within their specialized physical environment (Algaewheel) to form an eco-system that completely cycles and/or removes waste products in the system while enriching the water with oxygen, buffering pH, and balancing water chemistry.

Simple Yet Advanced
The fractionated foam captures and concentrates solids on the surface of the water. Ecologically balanced populations of aerobic bacteria reside in this environment actively digesting waste components and solids from the stream. Below the surface and within the confines of the unique and patented Algaewheel, balanced colonies of anaerobic bacteria are aggressively digesting waste. The algae surface growing on the fins of the Algaewheel™ is constantly rotated through the foam that acts as a "fertilizer" for the algae. The result is a 3 phase treatment process that is unequalled by any other system on the market.  

Solids Removal
Algae grow rapidly, trapping suspended solids and removing dissolved organic matter to utilize both types of materials as food. Through photosynthesis, the organic material is converted to new compounds by the algae, and oxygen is released. This oxygen oxidizes sewage solids that cause sludge separation and compaction. The coagulating effect of algae filaments and naturally occurring polymers, together with the effect of oxidation, produces a heavy, dense algae mass that is easily settled or removed, yielding a crystal clear effluent.

Nutrient Removal
Current bacteriological treatment plants discharge nitrates, phosphates, sulfates, etc. into some natural body of water for dilution and continued treatment by natural occurring plant and animal life. It is recognized that such nitrates and phosphates in sewage water have increasingly become a problem because they cause a great increase in the amount of algae in our lakes and streams. The algaewheel™ system more nearly achieves the desired function of discharging water with only its natural mineral elements because it uses the plant life portion of the cycle of life and death instead of the death and decay portion. Nitrates, phosphates and their antecedents are plant foods, and as such, are assimilated by the algae through photosynthesis.

Advantages
Algaewheel systems have the following advantages over the conventional on-site septic systems and typical activated sludge and extended aeration treatment systems:

Nitrogen Removal
Conventional septic tanks and activated sludge and extended aeration treatment systems do not remove nitrogen - they only convert it to nitrate. The most common nitrogen removal processes are variations on the anoxic-aerobic activated sludge configuration with nitrified mixed liquor recycle to the anoxic zone (commonly known as MLE systems). However, additional treatment steps are required for further reduction of nitrate. The Algaewheel technology provides a dynamic balance of aerobic, anoxic, and anaerobic conditions to allow groups of microorganisms to successfully remove BOD, TSS, nitrogen and phosphorous all in one step.

Phosphorous Removal
Conventional septic tanks do not remove phosphorous at all. Conventional treatment facilities require additional processes for phosphorous removal. These processes are typically either enhanced biological phosphorous removal or chemical precipitation. As with nitrogen, the AW system removes BOD, TSS, nitrogen and phosphorous all in one step.

Nutrient Uptake Rate
Algae can metabolize sewage far more rapidly than it can be treated bacteriologically. Treatment is more complete as well as more rapid, since bacteriological treatment is a process of decay whereas algae treatment is one of conversion of organic matter to live, healthy plant life.

Enhanced Settling and Solids Removal
Conventional septic tanks release suspended solids to the drainage field if not regularly maintained. The result is failed valves and improper effluent distribution. The bacteriological treatment of sewage requires large quantities of oxygen. In contrast, algae treatment generates oxygen as a by-product during photosynthetic phases. The oxygen released into the sewage by algae contributes materially to the removal of solids from the sewage. It has been found that if a small amount of dissolved oxygen is introduced into settling sewage the solids settle more quickly and the sludge coagulates better, coheres better and is freely drainable and is more easily processed. The "sticky" algal coating also serves as a natural polymer increasing solids settling.

Process Flexibility
The AW process can be described as a series of process steps completed in a single tank. This key concept is at the heart of the major AW advantage - one system to achieve complete nutrient removal (without chemical addition) in a single tank.

Low Capital and Operational Maintenance Costs
Since separate BOD, nitrogen and phosphorous treatment components are not needed, and return sludge recycling is eliminated, capital and operational maintenance cost are greatly reduced.

Operational Flexibility
The system is easily expandable by simply adding additional units to the flow path.

Dependability
Conventional septic tanks are sensitive to shock loads and variable flows. AW units won’t “dry out” or “die out” and are incredibly resilient to shock loading. Unlike conventional rotating biological contactors and activated sludge equipment, AW units do not require motors and chain driven units for operation. This significantly reduces problems due to mechanical failures.

 


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